Ⅰ-Waa maxay Cr12MoV Cold Working Die Steel
The Cr12MoV qabow shaqeeya birta dhinta ay soo saartay zhongao iska leh qaybta ka mid ah qalabka birta qallafsan u adkaysta sare, kaas oo lagu gartaa iska caabbinta xidho sare, qallafsanaan, micro deformation, xasilloonida kulaylka sare, xoog foorarsiga sare, iyo guryaha kale. Waxay ku xigtaa oo keliya birta xawaaraha sare leh waana shay muhiim u ah shaabadeynta, ciwaanka qabowga, iyo agabyada kale. Cr12MoV die steel waa bir kaarboon molybdenum ledeburite oo leh kaarboon ka hooseeya birta Crl2. Molybdenum iyo vanadium ayaa lagu daraa si loo hagaajiyo waxqabadka kulul ee shaqada, saamaynta adagaanta iyo qaybinta karbidhida ee birta. Cr12MoV dhimista birta waxay leedahay kaarboon ka hooseeya kan Cr12 die steel. Ku darida walxo cusub oo daawaha ah waxay hagaajinaysaa ifafaale carbide aan sinnayn. Intaa waxaa dheer, molybdenum iyo molybdenum waxay yareyn karaan kala-soocidda carbide waxayna wanaajin karaan adkaanta. Vanadium iyo vanadium waxay sifeyn karaan miraha waxayna kordhin karaan adkaanta, Sidaa darteed, zhongao's Cr12MoV birta caaryada leh waxay leedahay adkeysi aad u sarreeya, oo leh qayb ka hooseysa 400mm oo si buuxda loo demi karo, waxayna wali sii wadi kartaa adkaanta wanaagsan waxayna xirtaa iska caabin ah 300-400 ℃. Ka sokow, birta caaryada ee zhongao ee Cr12MoV ayaa ka adkeysi fiican marka loo eego agabka kale ee isku fasalka ah ee suuqa guud, iyo suurtagalnimada isbeddelka mugga inta lagu jiro deminta si weyn ayaa loo dhimay. Sidaa darteed, caabbinta xirashada sare iyo guryaha farsamo dhamaystiran oo wanaagsan ka dhigi Jinbaicheng ee Cr12MoV birta caaryada dheeraad ah oo ku habboon soo saarista caaryada kala duwan la cross-qayb weyn, qaab adag, iyo adkeysiga saamaynta waaweyn, iyo sidoo kale noocyo kala duwan oo qalab stamping qabow hoos xaalado shaqo oo culus, sida feedh dhintay, gooyn dhintay, rogid dhintaan, iwm Birta saxan ku dhintay, qalab wareeg ah, iwm
Ⅱ-Hagitaanka Codsiga ee Cr12MoV Qabow Shaqaynta Die Steel
① Cr12MoV waxaa loo isticmaali karaa in lagu sameeyo qaabab isku dhafan oo ah convex, concave, iyo galinta blocks for feeray caaryada leh dhumucdiisuna waxay> 3mm. Waxaa lagu talinayaa in la yeesho adayg 58 ~ 62HRC marka la samaynayo caaryada convex iyo 60 ~ 64HRC marka la samaynayo caaryada concave.
② Soo saarista feerka iyo caaryada qallafsan ee u baahan caabbinta xirashada sare, waxaa lagu talinayaa in la adkeeyo 60 ~ 62HRC marka la samaynayo feerka iyo 62 ~ 64HRC marka la samaynayo caaryada concave.
③ Si loo soo saaro caaryada concave u adkaysta ee ku jira caaryada sawir gacmeedka qoto dheer, waxaa lagu talinayaa in la yeesho adkaanta 62 ~ 64HRC.
④ Loo isticmaalo soo saarista caaryada convex, caaryada concave, iyo galinta blocks u baahan caabbinta xidhashada sare iyo qaababka adag ee caaryada foorarsan. Waxaa lagu talinayaa in la yeesho adayg 60-64HRC marka la samaynayo caaryada convex, iyo 60-64HRC marka la samaynayo caaryada concave.
⑤ Soo saarista sii-baxa qabowgu u dhinto oo u dhinto qaybo aluminium ah, waxa lagu talinayaa in la adkeeyo 60-62HRC marka dhinta la samaynayo, iyo 62-64HRC marka dhinta la samaynayo.
⑥ Waxaa lagu talinayaa in la isticmaalo a engegnaanta 62 ~ 64HRC for convex iyo caaryada concave loo isticmaalo samaynta naxaas qabow caaryada extrusion.
⑦ Koofiyadaha iyo caaryada concave ee loo isticmaalo caarada qabow ee birta ayaa lagula talinayaa in ay yeeshaan adkaanta 62 ~ 64HRC.
Taarikada birta guga oo leh jajab tiro badan oo ah 0.65% ~ 0.80% loo isticmaalo samaynta kaarboon waxay leeyihiin adkaanta 37 ~ 42HRC, oo siinaya cimri dherer ah ilaa 150000 wareegyo.
⑨ Taarikada birta guga oo leh jajab tiro badan oo ah 0.65% ilaa 0.80% loo isticmaalo samaynta kaarboonku waxay leeyihiin adkaanta 37-42HRC, iyo daawaynta nitriding dheeraad ah, adeegooda waxay gaari kartaa 400000 jeer.
Ⅲ-Ka-habaynta Cr12MoV Qabow ku shaqaynaysa birta:
Sifeynta jilcinta caaryada qabowga ee extrusion: Ka ilaali oo ku kululee caaryada galka birta heerkul ah 760-780 ℃ 10 saacadood, oo leh qaboojinta foornada iyo adkaanta 196HBW. Samaynta extrusion qabow waxaa lagu gaari karaa si habsami leh.
Qeexida xinjirowga caadiga ah ee isothermal spheroidizing: 850-870 ℃ × 3-4 saacadood, lagu qaboojiyey foornada ilaa 740-760 ℃ × 4-5 saacadood daaweynta isothermal, oo leh adkaanta qaboojinta hawada ℃, iyo waqtiga ≥ 4-5 saacadood.
Qeexitaanka spheroidizing annealing: (860 ± 10) ℃ × 2-4 saacadood, qaboojinta foornada heerka qaboojinta ee 30 ℃ / saac, (740 ± 10) ° C x 4-6 saacadood, si tartiib ah u qaboojin ilaa 500-600 ℃ 500-600 ℃ foornada ka dib, hawo adag
Deminta guud iyo qeexida heerkulka: heerkulka deminta 1000-1050 ℃, deminta saliidda ama deminta, adkaanta 260HRC, heerkulka heerkulka 160-180, heerkulka heerkulka 2 saacadood, ama heerkulka heerkulka 325-375 ° C, heerkulka 2-3 jeer.
Deminta hoose iyo soo laabashada hooseysa heerkulka deminta: 950 ℃ -1040 ℃, heerkulka kulaylku waa agagaarka 200 ℃, heerkulka sare.
Deminta sare iyo dib u soo celinta heerkulka sare ee deminta: 1050-1100 ℃, heerkulka heerkulka waa agagaarka 520 ℃, heerkulka sare. Habka qallafsanaanta labaad ee loo isticmaalo deminta sare iyo dib u warshadaynta sare waxay hagaajinaysaa adkaanta, laakiin miraha way kori doonaan.
Daawaynta Cryogenic: Cr12MoV steel waxa lagu daweeyaa daawaynta cryogenic, taas oo soo dedejin karta ultrafine karbides-ka aadka u kala firdhiyey ee martensite la demiyo, ka dibna carbides-ka ultrafine waxa loo bedeli karaa carbides ka dib 200 ℃ heerkulka heerkulka hooseeya. Martensite-ka oo aan lahayn daawaynta cryogenic ayaa kaliya soo dejisa qadar yar oo carbide ah meelaha maxalliga ah ka dib marka heerkulka hoose uu hooseeyo.
zhongao waxay qabataa habka daawaynta kulaylka kiimiko heer-ku-hooseeya, kaas oo ilaalinaya adkaanta sare iyo xidhashada caabbinta birta Cr12MoV. Saddexda lakab ee daawaynta kulaylka kiimikaad hooseeya ee sida caadiga ah loo isticmaalo, kuwaas oo ah ion nitriding, gaaska nitrocarburizing, iyo qubeyska cusbada sulfur cyanide co nitriding, waxay leeyihiin saamayn wayn iska caabin iyo adhesion, oo leh qubeyska sulfur cyanide co nitriding waa kan ugu fiican.
Nolosha adeegga ee sawirku waxay u dhintaa zhongao's Cr12MoV maacuunta birta ah, ka dib daawaynta nitrocarburization gaaska, waxay gaartaa in ka badan 30000 oo xabbo, taas oo ka badan 10 jeer ka badan kuwa la midka ah ee lagu daaweeyay deminta caadiga ah iyo xanaaqa.
Waqtiga boostada: Meey-23-2024